Volkswagen 01M Transmission. Manual - part 46

* 20SGL

 J00037

401

402

403

404

400

 400  NUMBER 7 THRUST BEARING.
 401  NUMBER 7 THRUST BEARING RACE.
 402  K1 CLUTCH HUB.
 403  NUMBER 8 THRUST BEARING RACE.
 404  NUMBER 8 THRUST BEARING.

* 20SGL

 J00037

405

406

407

 405  L ARGE REAR SUN GEAR AND SHELL ASSEMBLY.
 406  NUMBER 9 THRUST BEARING.
 407  NUMBER 9 THRUST BEARING RACE.

Figure 61

Figure 62

43

Technical Service Information

TRANSMISSION DISASSEMBLY (CONT'D)

Continued on Page 44

 46. Remove the K1 clutch hub and the number 7 
             thrust bearing and race, as shown in Figure 61.
       Note: Number 7 thrust bearing may be stuck
       to bottom of K1 clutch housing.
 47. Remove the number 8 thrust bearing and race, as
       shown in Figure 61.
       Note: Number 8 thrust bearing race may be
             stuck to bottom of K1 clutch hub.

 48. Remove large rear sun gear and shell assembly,
       as shown in Figure 62.
 49. Remove the number 9 thrust bearing and thrust
             thrust bearing race, as shown in Figure 62.
       Note: Number 9 thrust bearing may be stuck
             to bottom of large rear sun gear.

Figure 63

Figure 64

* 20SGL

 J00037

450

451

452

 450  SMALL REAR SUN GEAR.
 451  NUMBER 10 THRUST BEARING RACE.
 452  NUMBER 10 THRUST BEARING.

* 20SGL

 J00037

 408  F1 SPRAG OUTER RACE SNAP RING, 1.19 MM (.047") THICK.
 409  F1 SPRAG INNER RACE SNAP RING, 1.19 MM (.047") THICK.
 413  F1 SPRAG ASSEMBLY COMPLETE.

408

409

413

44

Technical Service Information

TRANSMISSION DISASSEMBLY (CONT'D)

Continued on Page 45

 50. Remove small rear sun gear and shaft assembly,
       as shown in Figure 63.
 51. Remove the number 10 thrust bearing and race,
       as shown in Figure 63.
       Note: Number 10 thrust bearing race may be
             stuck to bottom of sun gear and the number 10
             bearing may remain in rear planetary carrier.
 52. Remove the F1 sprag outer race snap ring from
             the transmission case, as shown in Figure 64.
 53. Remove the F1 sprag inner race snap ring from
             the rear planetary carrier splines, as shown in
       Figure 64, using snap ring pliers.

 54. Remove the F1 sprag assembly from the case, as
       shown in Figure 64.
       Note: Picks will once again be handy for sprag
       removal.
 55. Set the F1 sprag assembly aside for component
       rebuild section.

Figure 65

Figure 66

 417  B2 CLUTCH BACKING PLATE SNAP RING, 2.5 MM (.099") THK.
 418  B2 BACKING PLATE, STAMPED "63", 6.32 MM (.248") THICK.
 419  B2 CLUTCH FRICTION PLATE   (QUANITY VARIES).
 420  B2 CLUTCH STEEL PLATES, 1.82 MM (.072") THICK.
 421  B2 APPLY PLATE, STAMPED "50", 5.05 MM (.199") THICK.

* 20SGL

 J00037

63

50

417

418

419

420

421

 453  REAR PL ANETARY CARRIER ASSEMBLY.

* 20SGL

 J00037

453

45

Technical Service Information

TRANSMISSION DISASSEMBLY (CONT'D)

 56. Remove the B2 clutch backing plate snap ring,
       as shown in Figure 65.
 57. Remove the B2 clutch backing plate, as shown
       in Figure 65.
 58. Remove the B2 clutch friction and steel plates,
       as shown in Figure 65.
 59. Remove the B2 clutch apply plate, as shown in
       Figure 65.
 60. Remove the rear planetary carrier assembly, as
       shown in Figure 66.

Continued on Page 46

* 20SGL

 J00037

454

455

456

REAR RING GEAR,

OUTPUT SHAFT AND

K2 CLUTCH HOUSING

ASSEMBLY

REAR RING GEAR,

OUTPUT SHAFT AND

K2 CLUTCH HOUSING

ASSEMBLY

 415  SPLIT "WAVE" SPRING.
 416  SPRAG INNER RACE SPACER   (6 TEETH ON INSIDE DIAMETER).
 451  NUMBER 10 THRUST BEARING RACE.
 452  NUMBER 10 THRUST BEARING.
 453  REAR PL ANETARY CARRIER ASSEMBLY.

 454  NUMBER 11 FRONT THRUST BEARING RACE.
 455  NUMBER 11 THRUST BEARING.
 456  NUMBER 11 REAR THRUST BEARING RACE.

453

452

451

415

416

TRANSMISSION DISASSEMBLY (CONT'D)

 61. Seperate rear planetary carrier parts, as shown 
       in Figure 67.
       Note: Number 10 thrust bearing race may be
             stuck to back side of small rear sun gear.
 62. Remove rear planetary ring gear, output shaft 
             and K2 clutch housing as an assembly, as shown
             in Figure 68, and set aside for the component
       rebuild section.
       Note: Number 11 front thrust bearing race
             may be stuck to back side of the rear planetary
       carrier.

Continued on Page 47

46

Technical Service Information

Figure 68

Figure 67